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Шлакоблоки своими руками

24.09.2012 Раздел: Сделаем своими руками Комментарии: (228) Размер текста: A+ / A-

шлакоблоки своими рукамиШлакоблок – популярный материал для возведения любых построек. Он получается в результате вибрационного прессования смеси бетона в специальных формах. К преимуществам строительства из шлакоблоков можно отнести быстроту и дешевизну. Вы легко можете изготовить шлакоблоки своими руками, что так же позволит существенно сократить строительные расходы.

Производство шлакоблоков подразумевает использование специальных станков и приспособлений, которые могут быть также самодельными. Стандартные шлакоблоки обладают размерами 390х190х188 мм, и имеют внутри три одинаковых отверстия. Эти блоки отличаются хорошей тепло- и звукоизоляцией, довольно крепки и долговечны, но самое главное – очень выгодны во всех отношениях. Из мешка цемента можно произвести 36 шлакоблоков.

Теперь рассмотрим, как приготовить для шлакоблоков бетон

«Правильный бетон» должен состоять из 7-ми частей наполнителя (лучше использовать угольный шлак от доменной печи), 2-х частей крупного керамзитового песка, 2-х частей гравия, 1,5 части цемента и 3-х частей воды. В качестве наполнителя можно также применять гипс, керамзит, золу, гравий, отсев щебенки, кирпичные отходы, песок, перлит, щебень или даже обработанные опилки. Пропорции воды указаны приблизительные. Во время производства блоков нужно следить, чтобы материал не растекался.

Совет: Проверить его качество можно следующим образом: сжатый в кулак он должен слипнуться, а брошенный на землю комок — рассыпаться.

Чтобы шлакоблоки были качественными, в саму смесь следует добавить пластификатор (5 г. на блок), который придаст высокой пластичности готовому строительному материалу. Блоки получатся прочными, водонепроницаемыми и морозостойкими.

Блоки можно делать полнотелыми и пустотелыми. Первые – самые крепкие, их в основном применяют при возведении фундамента. Пустотелые же – более легкие, теплые и звуконепроницаемые, прекрасно подойдут для сооружения стен бани либо небольшого дома.

Оборудование для формирования шлакоблоков

Существует две технологии изготовления шлакоблоков – с помощью небольших деревянных форм, где блоки сохнут, а также путем применения специального оборудования. Для изготовления вибростанка своими руками, чертеж представлен ниже.

чертеж вибростанка для шлакоблоков

1 - развертка матрицы. 2,3,4 - заготовки поддона. 5,6,7 - обрамление матрицы снизу (уголок 25х25 мм.). 8 - планка крепления пустотников. 9 - пустотник. 10 - верхняя заглушка пустотника. 11 - нижняя заглушка пустотника.

Фотографии вибростанка для изготовления шлакоблоков своими руками:

станок для шлакоблоков своими руками станок для шлакоблоков своими руками 2 станок для шлакоблоков своими руками 3
станок для шлакоблоков своими руками 4 станок для шлакоблоков своими руками 5 станок для шлакоблоков своими руками 6
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Принцип работы данного станка происходит за счет вибрации двигателя, которая возникает из-за дисбаланса грузов. Для лучшего извлечения формы, на цилиндрах имеются фаски в 2-4 мм.

Процесс изготовления станка

  • Болгаркой раскроить стальной лист толщиной от 2 мм.
  • Чтобы не допустить растрескивание листа в местах сгиба, следует выполнить надрезы на 1/3 с внутренней стороны диском в 2 мм.
  • При изготовлении матрицы необходимо проверить стыковку всех углов, предварительно поджав прихватами, а уже затем приварить сваркой.
  • С нижней части матрицы приварить уголки для лучшей амортизации.
  • Затем приварить поддон под раствор
  • Приварить уголки для крепления электродвигателя.
  • На станок для одной формы подойдет любой асинхронный двигатель от 120 Вт.  Двигатель: мощность 180 Вт, трехфазный, подключен по схеме питания от одной фазы.

Процесс изготовления шлакоблоков

Производство шлакоблоков можно разбить на следующие этапы:

1. Формирование

В специальные предварительно смоченные формы для изготовления шлакоблоков кладется раствор. Затем заполненные формы ставят на вибрационную плиту, и включают ее на 5 секунд. Раствор за это время осядет, и его нужно добавить еще. Теперь следует опять включить плиту и подождать, пока прижим не станет на ограничители – это означает, что процесс формирования закончен. Ждем еще 5-10 секунд и снимаем форму, причем это надо сделать до момента остановки агрегата.

Шлакоблоки для сушки лучше выкладывать на ровное резиновое основание, чтобы их лицевая сторона была идеально гладкой.

2. Сушка готовых блоков

Готовые блоки следует оставить сохнуть. Длительность сушки — от недели до месяца, все зависит от температуры и влажности воздуха.

3. Строительство из шлакоблока

После высыхания шлакоблоки можно использовать в строительстве. Заметим, что блоки нужно дней десять постоянно поливать водой, а затем стены строения хорошо проштукатурить снаружи – так шлак не будет вымываться дождем. Конструкция должна простоять хотя бы год, чтобы все вредные вещества улетучились. Затем уже можно заниматься внутренней отделкой и обустройством кровли.

Успехов!

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Шлакоблоки своими руками Reviewed by Vash-Remontik.ru on . Шлакоблок – популярный материал для возведения любых построек. Он получается в результате вибрационного прессования смеси бетона в специальных формах. К преимущ Шлакоблок – популярный материал для возведения любых построек. Он получается в результате вибрационного прессования смеси бетона в специальных формах. К преимущ Rating:
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