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Чего вы не знали о гибке металла

26.09.2018 Раздел: Инструмент и оборудование Комментарии: (127) Размер текста: A+ / A-

Услуги по гибке — это намеренная деформация листа металла под нагрузкой в результате чего заготовка принимает новую форму без разрывов материала. Самый простой вид гибки металла — это прямолинейный гиб по линии сгиба под принудительным давлением.

Профилирование или формовка

Такая технология гибки металла выполняется на специальных профилегибочных станках, когда лист прокатывается между вращающимися валами. Контур этих валов определяет форму конечного изделия. Это способ массового изготовления однотипных изделий крупными партиями. При этом сам лист должен быть тонким — до 1,5 миллиметров. Это могут быть какие-то штампованные детали, профнастил и тому подобное.

Чеканка или гибка листа в штампах

Выполняется на листогибочном (штамповочном) прессе. Лист здесь зажимается между пуансоном и матрицей (это гибочные инструменты станка) и под давлением пресса принимает форму этих инструментов. По аналогии с предыдущим способом — это для изготовления штамповок крупносерийного производства.

Свободная гибка листов металла

Выполняется на листогибочном станке. Лист под давлением пуансона (верхнего гибочного инструмента) вдавливается в «ручей» матрицы, имеющий V-форму. Фактически гибка при данном способе выполняется по трём точкам, когда лист соприкасается с пуансоном, формирующим линию сгиба, и с краями «ручья» нижнего инструмента — матрицы. Между листом и дном «ручья» остаётся воздушное пространство, поэтому такой вид гибки называют ещё «гибкой в воздухе».

Как правило, такая гибка металла прессом применяется при выполнении заказов на мелкие и средние серии поскольку предыдущие два метода требуют большого времени для переналадки линии, что сокращает возможность работы с большим разнообразием деталей и увеличивает вероятные сроки перехода от выпуска одной детали к другой.

Соответственно, более лёгкая пусконаладка между разными деталями производится, если это гибка листового металла по третьему методу — листовая гибка «в воздухе». В данном случае оборудование для гибки металла — это станок с числовым программным управлением. Смена инструментов для гибки (пуансонов или матриц), а также загрузка новых программ гибки может занимать считанные минуты, что позволяет практически мгновенно переходить от одного изделия к совершенно другому, причём не только по геометрической форме, но также и по толщине металла.гибка1

По третьей технологии станки могут гнуть пятимиллиметровый лист, прессовое усилие при этом сто тридцать пять тонн. Профилегибочный станок металл такой толщины не возьмёт. Гибка в штамповочном станке потребует в пять раз большего прессового усилия, а значит энерго-затрат, также смотрите где купить профнастил купить в спб дешево.

Гибочные работы по методу «гибка в воздухе» ведутся таким образом, что сам угол гиба определяется глубиной погружения пуансона в «ручей» матрицы. В станок заранее заносятся необходимые данные (вид металла, его толщины, ширина ручья матрицы, требуемый угол сгиба). Возможна корректировка дожима в автоматическом режиме, поскольку на точность работ может сказываться качество самого листа, например разность его толщины, полученная при металлопрокате.

Если гиб длинный (более метра), то вполне естественен прогиб стола листогиба в центральной части. Естественен, но ненужен. Из-за прогиба стола наблюдается такое явление: сегменты матрицы, находящиеся посередине, будут ниже тех сегментов матрицы, которые находятся с краёв линии сгиба.

Последствие такого эффекта — недогиб в центральной части линии сгиба, «сабельность» длинных изделий (угол гиба посередине детали становится больше угла по краям).

За исправление данного эффекта отвечает функция «бомбирования», то есть автоматической компенсации прогиба стола, то есть центральная часть стола приподнимается относительно краёв на определённую высоту и в итоге угол гиба остаётся одинаков по всей длине детали, более подробнее смотрите на сайте http://km-spb.su/.

Чего вы не знали о гибке металла Reviewed by Vash-Remontik.ru on . Услуги по гибке — это намеренная деформация листа металла под нагрузкой в результате чего заготовка принимает новую форму без разрывов материала. Самый простой Услуги по гибке — это намеренная деформация листа металла под нагрузкой в результате чего заготовка принимает новую форму без разрывов материала. Самый простой Rating: 0
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